Assistant Manager

INDUSTRY TYPE: Transformer Manufacturing

LOCATION: MWC- Unit 5, Jaipur (Raj)

MAIN PURPOSE OF THE
JOB:
To ensure effective In-process quality assurance of transformer
manufacturing activities by conducting inspections and testing as per
relevant standards, QAPs, and customer requirements, while driving
continuous improvement in product quality and manufacturing
processes.

KEY RESULTS:

1. Ensure availability of inspected and approved
   materials/components as per the production plan.
2. Ensure defect-free product flow by conducting all in-process
   inspections and tests as per applicable standards, QAPs, and
   internal procedures.
3. Identify, report, and track non-conformities (NCs) and ensure
   timely corrective actions.
4. Maintain testing facilities, equipment, and inspection areas in
   proper condition to facilitate smooth customer and third-party
   inspections.
5. Support implementation of quality improvement initiatives
   across the shop floor.
6. Ensure Routine testing on Winding, Core Assembly, Core-Coil
   Assembly is performed 100% (Winding Resistance, Continuity,
   Core losses, Turn Ratio, MBT, Charging, 2kV HV test, IR and PI)

KEY ACTIVITIES:

1. Perform In-process inspections and testing during various
   stages of transformer manufacturing as per applicable
   standards, Quality Assurance Plans (QAP), and customer
   specifications.
2. Monitor and manage non-conformities (NCs) through the FMS
   and ensure proper closure through corrective actions.
3. Participate in Root Cause Analysis (RCA) and Corrective Action
   Requests (CAR) related to in-process quality issues.
4. Ensure calibration, maintenance, and proper functioning of
   inspection and testing equipment used at in-process and final
   stages, including preventive maintenance as per checklist.
5. Maintain accurate records of inspection and test results in
   accordance with IMS requirements and customer
   specifications.
6. Provide inspection feedback and test data to QA Manager/
   Senior Manager and Design Department for product design
   validation and process improvement.
7. Participate in and coordinate customer stage inspections and
   interact with customer representatives and third-party
   inspection agencies.
8. Train and guide engineers, assistant engineers, and
   technicians to improve technical capability and quality
   awareness.
9. Monitor shop floor activities and ensure implementation of 5S
   practices, Red Tag campaigns, and workplace discipline.
10. Participate in daily quality/kick-off meetings to align quality
    requirements with production and marketing schedules.
11. Ensure compliance with safety standards and safe work
    practices within the inspection area.
12. Review and implement customer QAP requirements related to
    in-process inspection.
13. Provide suggestions and initiatives for improving product
    quality, processes, and service standards.

EXPERIENCE & QUALIFICATIONS:
Qualification (Must/Desirable): B. Tech / BE in Electrical Engineering
Experience: Min. years’ experience in Transformer: 6-10 Years,
preferably in In-Process Quality Assurance

SPECIAL SKILLS:
 Strong understanding of transformer manufacturing processes
and quality standards
 Good analytical and problem-solving skills
 Ability to perform Root Cause Analysis and implement
corrective actions
 Effective communication and coordination skills
 Strong process orientation and quality mindset